customer drawing te connectivity 300 constitution dr menlo park, ca 94025, u.s.a. title: duraseal crimp splice environment resistant unless otherwise specified dimensions are in millimeter s. [inches dimensions are shown in brackets] raychem devices document no.: d-406-00xx tolerances: 0.00 n/a 0.0 n/a 0 n/a angles: n/a roughness in micron te connectivity reserves the right to amend this drawing at any time. users should evaluate the suitability of the product for their application. rev: c1 date: 15-apr-11 drawn by: p.tally cage code: 06090 replaces: d060233 eco number: ec0-11-005139 scale: nts size: a sheet: 1 of 1 ? 2008,2011 tyco electronics corporation, a te connectivity ltd. compan y. all rights reserved . duraseal is a trademark of te connectivity if this document is printed it becomes uncontrolled . check for the latest revision. ?a* product name color marking size range mm 2 (awg) l1 ? 1.50 [ ? 0.06) l2 min (a) min (b) max ?b min wire strip length nom. d-406-0034 yellow duraseal ? 24-26 0.15 C 0.25 (26 - 24) 31.5 [1.24] 5.0 [0.20] 3.00 [0.118] 1.40 [0.055] 1.09 [0.043] 6 to 8 (1/4 to 5/16) D-406-0001 red duraseal ? 18-22 0.5 - 1.0 (22 - 18) 31.5 [1.24] 5.0 [0.20] 3.70 [0.146] 1.40 [0.055] 1.47 [0.058] 6 to 10 (1/4 to 3/8) d-406-0002 blue duraseal ? 14-16 1.5 - 2.5 (16 - 14) 31.5 [1.24] 5.0 [0.20] 4.60 [0.181] 2.00 [0.080] 2.33 [0.092] 6 to 10 (1/4 to 3/8) d-406-0003 yellow duraseal ? 10-12 3.0 - 6.0 (12 - 10) 37.5 [1.48] 10.0 [0.39] 6.50 [0.255] 2.80 [0.110] 3.50 [0.138] 10 to 13 (3/8 to 1/2) materials 1. insulation sleeve: heat-shrinkable, radiation cr oss-linked polyamide (nylon) with a polyamide-based hot-melt adhesive liner. see above table for applicable slee ve color. 2. crimp splice: tin-plated copper alloy. base metal: copper alloy c11000 per astm b152. plating: tin-plated per astm b545, class a. application 1. these parts may be used to obtain an environment -resistant one-to-one in-line (butt) splice in wire s meeting the size range and diameter restraints specified herein and having a t emperature rating of not less than 85 ? c. 2. * ?a: (a) minimum diameter as received: wire in sulation diameter must be less than this value. (b) maximum diameter after recovery: wire insulation diameter must be larger than this value to obtain an environment resistant splice. 3. wires are to be stripped per table, inserted int o opposite ends of the crimp barrel, crimped with a te connectivity ad-1522 (22-10 awg) or equivalent. for d-406-0034, pro-crimper ii i with die set 1976356-1 (24-22 awg) or equivalent may be used. the sleeve must be heated along its entire length until the crimp marks are gone and the ends of the sleev e recover onto the wires. 4. spliced assemblies will meet the requirements of te connectivity / raychem specification rb-107. 5. except for d-406-0034, all of the parts covered by this drawing are ul listed (us and canada), file #e87681.
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